Industrial Sheet Metal Stamping, Precision Protective Plating, and Anti-Corrosion Audits

We focus on mechanical metallurgy and surface treatments. We provide technical consulting on hot-dip galvanizing, quality inspections of protective zinc coatings on structural steel beams, and stress testing of industrial metal plates.

Core Capabilities

Industrial Metallurgy & Surface Treatment

Applied engineering services for structural steel, fasteners, and metal plate protection.

HD

Hot-Dip Galvanizing

Structural steel beams, columns, trusses

Zinc coating thickness 85–120 µm per ASTM A123. Bath chemistry optimized for low dross and maximum adhesion. Magnetic gauge verification on every batch.

  • Beams up to 18 m length
  • Pinhole & bare spot inspection
  • Edge coverage guaranteed
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ZN

Precision Protective Plating

Zinc-nickel alloy for fasteners

Alkaline zinc-nickel (12–18% Ni) applied to M6–M30 bolts, nuts, and washers. Trivalent chromate passivation included. Salt spray resistance exceeds 720 h to red rust.

  • Thickness 8–15 µm per spec
  • Alkaline clean + acid activation
  • Automotive & mining grade
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AC

Anti-Corrosion Audit

On-site & lab analysis for metal plates

Visual inspection, coating thickness measurement, adhesion testing, and cross-section microscopy for tanks, vessels, and bridge plates.

  • Coating failure identification
  • Substrate pitting assessment
  • Remaining service life estimate
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Ready to Secure Your Metal Assets

One conversation can identify coating gaps before they become structural failures. Our engineers review your current protection specs and recommend next steps.

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Why Choose Us

Engineering Trust, Not Promises

Every coating, every audit, every batch is measured against real metallurgical standards — not marketing claims.

1

Spec-Controlled Thickness

We reject the “good enough” approach. Hot-dip galvanizing is held to ASTM A123 with magnetic gauge verification on every beam. If the coating falls below 85 µm, it does not ship.

2

720-Hour Salt Spray Baseline

Our zinc-nickel plating for fasteners is tested to exceed 720 hours to red rust. Trivalent passivation eliminates hexavalent chromium without compromising corrosion resistance.

3

Audit Before You Repair

We do not sell coatings — we diagnose failures first. Cross-section microscopy and adhesion testing reveal pitting, underfilm corrosion, and substrate condition before any treatment is recommended.

ISO 9001:2015 processes Third-party coating verification On-site audits within 48 hours

Frequently Asked Questions

What is the typical zinc coating thickness for hot-dip galvanized structural beams?

For structural steel beams processed at our facility, the zinc coating thickness ranges between 85 and 120 micrometres, verified in accordance with ASTM A123. Each beam is measured at multiple points using a magnetic thickness gauge to ensure uniformity and compliance with project specifications.

How long does a precision protective plating batch take for industrial fasteners?

A standard batch of M6 to M30 fasteners, including cleaning, activation, zinc-nickel electroplating, and trivalent passivation, is completed within 4 to 6 hours. The exact duration depends on the total surface area and the required coating thickness of 8 to 15 micrometres.

What does an anti-corrosion audit include for industrial metal plates?

Our audit covers visual inspection, coating thickness measurement, adhesion testing, and cross-section microscopy. We assess plates used in tanks, vessels, and bridges, identifying coating failures, substrate pitting, and environmental exposure risks. The final report includes prioritized remediation recommendations and estimated remaining service life.

Can you perform on-site inspections for existing galvanized structures?

Yes, we conduct on-site inspections for hot-dip galvanized steel beams, columns, and trusses. Our technicians use portable magnetic gauges for coating thickness, visual checks for bare spots and pinholes, and adhesion tests per ASTM D4541. A detailed inspection report is provided within five working days.

What salt spray resistance do your zinc-nickel plated fasteners achieve?

Our zinc-nickel alloy plating with trivalent passivation consistently exceeds 720 hours to red rust in neutral salt spray testing per ASTM B117. This makes the fasteners suitable for heavy machinery, automotive assemblies, and mining equipment operating in corrosive environments.

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